Complementary Processing Services
Powder Processing & Technology, LLC provides the equipment, facility and manpower for complete powder toll processing including wet grinding, toll milling and toll classification. We have the ability to pelletize powders, mill down pellets to powders, mill powders down to 0.5 µm in size, and batch and blend various sized powder quantities. PPT can also batch, blend and classify materials to your requirements. All toll processing operations performed at our ISO 9001:2008 facility are fully documented and are overseen by our team of materials engineers. Depending on the size and complexity of the processing job, turnaround times for powder processing can be as short as one week. Batches and blended powders can be stored or inventoried at our facility if necessary or we can provide a variety of shipping options including drop shipping or third party shipping.
Our in-house laboratory provides analytical testing capabilities for various powder properties including moisture content, size distribution, contamination level, pH level, magnetic levels and green strength. We will provide a certificate of analysis for all testing upon customer request. Please contact us, so we can discuss your technical requirements.
Downloads
PPT e-Brochure (PDF - 1.14MB)
PPT ISO 9001:2008 Certification (PDF - 367KB)
PPT Analytical Capabilities (PDF - 28KB)
PPT Full Facility Equipment List (PDF - 140KB)
Complementary Processing Capabilities
- Powder Processing Capabilities
- Powder Processing & Technology offers a variety of toll processing services for ceramic and inorganic powders. Our facility is equipped for:
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- Pelletizing
- Wet Grinding
- Dry Grinding
- Milling
- Wet/Dry Batching
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- Lot Blending
- V Blending
- Double Cone Blending
- Ribbon Blending
- Classification
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- Grinding Equipment
- Dry Grinding (Palla Rod Mill)
- Particle size capabilities down to 1 micron.
- Up to 907 kg/hr throughput
- De-agglomeration (Sizes up 2"x4"x4") depending on material hardness
- 454 kg/hr throughput
- To be used after Prater mill for finer de-agglomeration
- 454 kg/hr throughput
- Cylindrical shaped steel grinding media
- Approximately 227 kg product capacity (depends on density)
- Hardened alloy spherical steel grinding media.
- Load capacity of 454 kg - 11,340 kg
- 1 mill at 454 kg capacity
- 1 mill at 1,815 kg capacity
- 7 mills at 2,268 kg capacity
- 1 mill at 11,340 kg capacity
- Ceramic Ball Mills with high alumina spherical grinding media
- 6 mills at 3,000 liter capacity
- Recirculating Batch attrition
- Used for fine grinding
- Spherical Chrome alloy grinding media
- Load capacity of 907 kg - 3,175 kg
- 1,893 liters hold tank for continuous attrition
- 2 mills available
- Powder Classification Equipment
- 48" Sweco Screeners (single and double deck)
- 136 - 680 kg/hr throughput depending on material and screen size configuration.
- 4 Mesh through 325 Mesh screening capability.
- 45 - 680 kg/hr throughput depending on material and screen size configuration.
- 4 Mesh through 325 Mesh screening capability.
- Magnetic separation of powders
- 454 kg/hr throughput
- Dry Blending Equipment
- Double Cone Blender
- 1,995 kg capacity depending on density
- 1,905 kg capacity at 1.50 g/cm³
- 1 component feed capability
- 5,670 kg capacity at 1.75 g/cm³
- 1 component feed capability
- 3,629 kg capacity at 1.0 g/cm³
- Mixing/Pelletizing Equipment
- Dry Mixing / Pelletization - Eirich R-15 Automated batching system
- 5 dry weight component system
- Dry mixing and pelletization capabilities
- Pellet size of 1/4" - 3/8"
- Packaging capabilities to barrels or bulk bags
- Calcination option of pellets/powder through Indirect Calciner (See IDC Capabilities)
- 544 kg/hr throughput
- 4 dry weight component system
- Dry mixing and pelletization capabilities
- Pellet size of 1/4" - 3/8"
- Packaging capabilities to barrels or bulk bags
- Calcination option of pellets/powder through Indirect Calciner(See IDC Capabilities)
- 272 kg/hr throughput
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